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PU Foam Car Mat Making Injection Machine Polyurethane Seat Production Line

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PU Car Seat Production Line Introduction

The main unit of the production line injects materials through a precision needle valve; the raw materials in the mixing head are fully stirred; it is measured by a precision metering pump; one-key operation is simple and easy to control; the density or color can be switched at any time; Reduce staff and save labor costs.The PLC control system used in this production line can automatically inject materials, adjust the mixing ratio of raw materials at any time, and the operation is simple.

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PU machine

High pressure machine, 4 comp. mixhead system

Production method

Continuous moving type by turn table

Robot

Capacity 165kg

PU injection

1) Automatic pouring into open mould by industrial Robot
2) Manual pouring by worker

Mould carrier type

1) Open and close by hydraulic
2) Open and close by Guide steel bar

Mould locking and unlocking

Auto. locking & unlocking by air unit

Mould carrier

4~24 carriers

Line size

Approx. 4~12m(D) x 5m(H)

Line speed

Approx. 100~200mm/ sec, changeable type

The shot cycle time

Approx. 10~15 sec

Curing time

Approx. 4min

Heating unit

4 kw/h (2carrier/ one heating unit), Hot water by electric heating

Seat weight

Approx. Min 310g~ Max 3,200g

Seat consists

Front cushion and back Rear cushion and back

Application :

Our car seat production lines are all customized production. According to customer needs can produce a variety of car seats, baby car seats, office chairs, etc. This PU polyurethane seat has good resilience, good breathability, very comfortable, and the material is mildew and corrosion resistant, and has a long service life.

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  • 1.Are you factory or trading company?

    We are professional factory in PU industry with more than 10 years experience, covering high pressure pouring machine,low pressure foaming machine, pu spraying foam machine,pu elastomer casting machine and production line for flexible foam products like PU shoe /sole/insole,anti-fatigue mat, memory pillow, elastic stress ball, car seat and cushion,pu slow rebound ear plugs; also rigid foam products production line: PU decorative molding crown cornice line, float trowel making line, cold storage panel production line, sandwich panel production line, last not the least, elastomer product: forklift wheel casting line, coal sieve screen select line and so on.

    2.Where is your factory ?

    Our Factory is located in Wuxi city, Jiangsu Province.

    3.How can i get your factory?

    By air: You can take a plan to WUXI airport from China, if you fly from Korea ,Japan, USA, Singapore, Taiwan, Thailand you will can directly fly to us.

    By Train: You can stop at WUXI station, Not WUXI EAST station.

    4.Do you provide pick-up service?

    Yes, of course. If you are in Wuxi airport or station, we can arrange a special car to pick you up directly to our factory.

    5.What is the PU raw material used with this polyurethane/polyurea foam casting machine?

    Polyurethane which has two components polyol and isocyanate(poly and iso/mdi). Polyurea also can be used which helps to waterproofing and Anticorrosion and rust prevention. Polyurethane can be divided into two kinds, flexible foam and rigid foam. And flexible foam or rigid foam also has two kinds, open cell foam and closed cell foam.

    6.If I need to develop a special PU raw material formula solution based on my product, can you provide it?

    Yes, we can. We have technical team of chemical engineers and process engineers, all of whom have more than 20 years of experience in PU industry. We can independently develop raw material soluation like polyurethane rigid foam, polyurethane flexible foam, polyurethane integral skin foam and polyurea to meet customer’ s requirements.

    7.What is the application of PU foam machine?

    PU spray foaming machine has two functions:
    Spraying: building exterior wall coating, interior wall coating, roof spray, cold spray, cold storage spray, cabin coating, tank body coating, industrial anti corrosion, etc.
    Casting: solar water heater, insulation water tank, cabin, roller shutter door, security door, refrigerator, pipe joints, product packaging, highway construction, wall sound insulation, etc.

    PU polyurethane foam injeciton machine can make pu rigid foam products like pu crown molding, pu bed sets, pu plastering float, pu coldroom panel; pu flexible foam products like car seat cushion and car headsets, memory foam pillow, slow rebound ear plugs, pu stress ball and kids toy; pu elastomer products like forklift wheel, rollers, sieve screen and so on.

    You need to tell us specific machine application and budget, to spray or cast, then we can recommend suitable machine for you.

    8.How long is your polyurethane foam casting machine warranty?

    1 year. Within one yea, if it is not man-made damage, we will provide free replacement parts, but the shipping cost needs to be paied by the customer.

    9.How to solve the polyurethane foaming machine failure?

    For pu spraying machine: If there are quality problems with accessories during the one-year warranty period, we can provide replacement parts for free. If there are operations or other problems, you can send photos or videos to us, we will consult our engineers to help you solve the problem.

    For high/low pressure foam dispensing machine, elastomer casting machine and other production line: our machine all have remote maintenance and diagnosis function. You can also send us pictures or videos, our engineers can help to solve the problems via pictures and videos.

    10.What if I don’t install it after I get the polyurethane pouring machine? Do you offer installation services?

    Yes, we supply video technical support. If your company has engineer, you can come to our factory, we will provide field installation, commissioning and training. Of course, our engineers are available to service machinery overseas.

    11.What is your packaging of your PU foam injection machine?

    The normal package is wooden box (Size: L*W*H). If export to European countries, the wooden box will be fumigated. If container is too tighter, we will use PE film for packing or pack it according to customers special request.

    12.What transport methods do you have for your polyurethane foam making machine?

    For polyurethane foam spray machine, sea and air transportation are both available. For high/low pressure foam machine and other bigger machine, only sea transportation is accepted. But for little accessories of the machine like spray gun and mixing head, express is also ok.

    13.Can I be your agent in our own country?

    We already have some agents of pu spray machine, high/low pressure foam injection machine, pu elastomer casting machine around word like Pakistan, Iran, Malaysia, Algeria and so on, if you are interested, you can send your intentions with your company’s information and personal contact details, then we will email you our requirements to check if we can cooperate.

    14.How can I buy your pu foam machine and pay for the money?

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